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Rotary Kiln

 


 

Rotary kiln application:

 

Rotary kiln is the main equipment for calcining cement clinker and it can be used widely for cement industry, metallurgy industry, chemical industry, etc. The rotary kiln is composed of the shell, the supporting device, the supporting device with thrust roller, the driving device, the movable kiln head, the sealing device at kiln tail, the combustion device, etc. It has the simple structure and reliable operation, at the same the production process of the rotary kiln can be controlled easily.
 
Rotary kiln working principle


Through the technical renovations, the rotary kiln calcining system equipment made has adopted the advanced hydraulic thrust roller device, the high measuring precession plunger pump, the variable speed adjusted valve, the contact graphite block sealing device and the other national advanced technologies. In order to raise up automation degree, the industrial TV has been used at the kiln head for monitoring of kiln, the simulation phosphor screen has been used for display of process flow; the infrared scanning system has been adopted for calcining zone to directly reflect the burning conditions on the computer.

With the use of these new of these new technologies, it is direct in vision, convenient in operation and reliable in use. Therefore, the thermal condition can be stabilized and the running rate of equipment can be raised. Compared to same sized equipment, its running rate has been raised 10% up, production has been increased 5-10% and heat consumption has been reduced 15% down.


Rotary Kiln Feature


 Rotary kiln belongs to building material equipment, which can be divided into cement kiln, metallurgy chemical kiln and lime kiln according to different materials.
 Cement kiln is used for making of cement clinker and there are dry and wet methods to make cement. Metallurgy chemical kiln is used for magnetic roasting of iron ore and oxidizing roasting of chrome and nickel in the steel factory; baking high-alumina mine in the refractory material factory; baking chamotte and alumina in the aluminum factory and baking chrome ore and chrome powder in the chemical plant.

 

Rotary Kiln technical parameters

 

Type (mm)

Kiln body size

Production (t/h)

Speed (r/min)

Electric motor power (kw)

Weight

Remarks

Diameter (mm)

Length(mm)

Obliquity (%)

(t)

φ1.4×33

1.4

33

3

0.9-1.3

0.39-3.96

18.5

47.5

----

φ1.6×36

1.6

36

4

1.2-1.9

0.26-2.63

22

52

----

φ1.8×45

1.8

45

4

1.9-2.4

0.16-1.62

30

78.2

----

φ1.9×39

1.9

39

4

1.65-3

0.29-2.93

30

77.59

----

φ2.0×40

2

40

3

2.5-4

0.23-2.26

37

119.1

----

φ2.2×45

2.2

45

3.5

3.4-5.4

0.21-2.44

45

128.3

----

φ2.5×40

2.5

40

3.5

9.0-10.5

0.44-2.44

55

149.61

----

φ2.5×50

2.5

50

3

6.25-7.4

0.62-1.86

55

187.37

----

φ2.5×54

2.5

54

3.5

6.9-8.5

0.48-1.45

55

196.29

----

φ2.7×42

2.7

42

3.5

10.0-11.0

0.10-1.52

55

198.5

----

φ2.8×44

2.8

44

3.5

12.5-13.5

0.437-2.18

55

201.58

Suspension preheater kiln

φ3.0×45

3

45

3.5

12.8-14.5

0.5-2.47

75

210.94

----

φ3.0×48

3

48

3.5

25.6-29.3

0.6-3.48

100

237

Outside the kiln kiln

φ3.0×60

3

60

3.5

12.3-14.1

0.3-2

100

310

----

φ3.2×50

3.2

50

4

40.5-42

0.6-3

125

278

Outside the kiln kiln


 

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